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HY-DS30K is an high-speed integrated dicing saw developed for post-mold singulation of semiconductor molded substrates. It supports an integrated processing flow including substrate cutting, cleaning, vision inspection, sorting and tray binning, which greatly improves the production efficiency of standard semiconductor backend packaging processes.
Brand :
HYRNUSItem No. :
HY-DS30KOrder(MOQ) :
1 SetWarranty :
One-Year Warranty and Lifetime MaintenancePayment :
T/TLead Time :
7-35 DaysProduct Origin :
ChinaHigh-Speed Post Mold Dicing Singulation Sorting Machine for BGA LGA Molded Substrate
Product Introduction
HY-DS30K High-Speed Post Mold Dicing Singulation Sorting Machine is engineered to singulate molded semiconductor substrates after molding. It delivers an all-in-one processing workflow covering cutting, cleaning, vision defect inspection, sorting and tray binning, effectively boosting the overall productivity of backend semiconductor packaging workshops.
It features a compact structure and low operating noise, equipped with an intuitive industrial touchscreen for quick program setup. After manual substrate feeding, internal automated modules complete feeding alignment, precision cutting and double-sided vision inspection. Fitted with dual-light CCD vision system, real-time blade breakage detection and tray overflow vision identification, as well as dual cutting platforms and sorting suction nozzles, it guarantees stable mass production of various IC and memory substrates.
Product Features1. Compact structure, small floor space and low noise
2. Independent CCD vision system with automatic alignment to improve cutting efficiency
3. Integrated industrial machine with touch screen for user-friendly operation
4. Y-axis adopts grating closed-loop control for high positioning accuracy
5. Equipped with ring light and coaxial light to inspect workpieces of various materials
6. Complete safety protection functions
7. Dual cutting platforms fitted with imported spindles for superior processing quality
8. Built-in NCS online height measurement to enhance equipment automation
9. Real-time BBD blade breakage detection to guarantee consistent cutting quality
10. Linear motor drive and full closed-loop trajectory control, equipped with 20 sets of sorting suction nozzles
11. 12-megapixel high-definition industrial camera for product appearance inspection
12. High-precision and high-stability mechanical structure and transmission components
13. Vision-based feeding positioning
14. Vision detection at tray collection area to identify component overflow
Product Application
This machine is suitable for cutting, cleaning, visual inspection, sorting and tray loading of SD Card, MMC MOBILE, MMC MICRO, MINI SD, MICRO SD, MICRO PD (USD/UFD), LGA (MMC)/MCP, BGA, FBGA and other products.
Basic Configuration
| No. | Part Name | Brand | Qty & Unit |
| 1 | X-axis Linear Guide | THK (Japan) | 1 pair |
| 2 | Y-axis Linear Guide | THK (Japan) | 1 pair |
| 3 | Z-axis Linear Guide | THK (Japan) | 2 pairs |
| 4 | X-axis Ball Screw | THK (Japan) | 1 piece |
| 5 | Y-axis Ball Screw | THK (Japan) | 2 pieces |
| 6 | Z-axis Ball Screw | THK (Japan) | 2 pieces |
| 7 | DD Motor | THK (Japan) | 1 set |
| 8 | X-axis Servo Motor | Panasonic (Japan) | 1 set |
| 9 | Y-axis Servo Motor | Panasonic (Japan) | 2 sets |
| 10 | Z-axis Servo Motor | Panasonic (Japan) | 1 set |
| 11 | Linear Encoder | Renishaw (UK) | 2 sets |
| 12 | Pneumatic Components | AIRTAC (Taiwan, China) | 1 set |
| 13 | High Precision Digital Pressure Switch | AIRTAC (Taiwan, China) | 1 set |
| 14 | Spindle | RPS (South Korea) | 2 sets |
| 15 | X-axis Linear Guide | THK (Japan) | 4 sets |
| 16 | X-axis Ball Screw | THK (Japan) | 4 sets |
| 17 | Direct Drive Motor | HCFA (China) | 7 sets |
Technical Specifications
| No. | Item | Parameters | Remarks |
| 1 | Compatible Workpiece | Substrate: 300 × 160 / 280 × 140mm | |
| Single product size: 3~20mm | |||
| Product thickness: 0.5 ~ 4mm | |||
| 2 | UPH | TF Card: More than 3500 pcs/h | |
| 3 | Imported Spindle | Rotation speed: 10000-60000rpm | Dual spindles |
| Power: 2.4KW | |||
| 4 | X Axis | Max cutting stroke: 220mm | |
| Drive: Servo motor | |||
| Resolution: 0.001mm | |||
| Cutting speed: 0.1-1000mm/s | |||
| 5 | Y Axis | Max cutting stroke: 310mm | |
| Drive: Servo motor + grating full closed-loop | |||
| Repeat positioning accuracy: 0.002mm | |||
| Resolution: 0.0005mm | |||
| Cumulative error: 0.003mm / 310mm | |||
| Cutting speed: 0.1-300mm/s | |||
| 6 | Z Axis | Effective stroke / Chuck size: Max 14.7mm / Φ58mm | Max cutting depth ≤4mm |
| Max cutting depth ≤4mm | |||
| Drive: Servo motor | |||
| Resolution: 0.001mm | |||
| Repeat positioning accuracy: 0.001mm | |||
| Chuck size: Φ47.4mm ~ Φ54mm | |||
| Max blade diameter: Φ60mm | |||
| Max speed: 150mm/s | |||
| 7 | θ Axis | Rotation range: Max 380° | |
| Drive: DD direct drive motor | |||
| Repeat positioning accuracy: 3 arc-seconds | |||
| Resolution: 0.0002° | |||
| 8 | Alignment System | Light source: Coaxial + ring light | |
| Magnification: Low 0.75X, High 1.5X | |||
| Minimum detectable feature: 0.0005mm | |||
| 9 | Heating & Drying | Digital temperature control, temperature tolerance ±10% | |
| 10 | Vision Inspection System | Front & back surface inspection, 5MP camera | |
| 11 | Vision Positioning | Positioning accuracy: ±0.05mm | |
| 12 | Sorting Platform | Full linear motor drive for X and Y axes | |
| 13 | Machine Weight | 5700 kg ±5% | |
| 14 | Machine Dimension | 4160mm × 2040mm × 1800mm (L × W × H) | L=Length, W=Width, H=Height |
| 15 | Total Power | 23KW + 2.2KW (dual-station vacuum pump) |
Functional Configuration
1. Precision Detection & Safety Protection
2. Flexible & Powerful Cutting Capabilities
3. Linear Motor Drive & Multi-Vision System
4. Intelligent Human-Machine & Factory Interconnection
5. High-Precision Fixture & Sorting Platform
Operating Environment
| Item | Specifications |
| Ambient Temperature | The machine shall be installed at 25°C, preferably in a constant-temperature dust-free clean room. |
| Power Supply | 3-phase AC 380V, 23KW |
| Compressed Air | Adopt compressed air with filtration accuracy of 0.01μm / filtration efficiency ≥99.5%, equipped with refrigerated dryer for dehumidification. |
| Air pressure: 0.5MPa~0.8MPa | |
| Air consumption: Spindle 200L/min, whole machine 400L/min, sorting platform 2300L/min | |
| Cutting Water | Water temperature: room temperature ±2°C, pressure: 0.2–0.4MPa. Tap water is acceptable. |
| Waste water can be discharged directly after treatment. | |
| Water consumption: 5L/min | |
| Cooling Water (For Spindle) | Circulating pure water supplied by water chiller. |
| Water temperature: room temperature ±2°C, pressure: 0.2–0.4MPa | |
| Surroundings | Do not install the machine beside blowers, air vents, or equipment generating high temperature and oil mist. |
Product Details
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