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HY-TF221 IC Trim and Form Machine is an automatic trim and form system specifically designed for TO220 package products.it an efficient and cost-effective Trim and Form Machine for modern semiconductor packaging lines seeking higher throughput, superior product quality, and lower operating costs.
Brand :
HYRNUSItem No. :
HY-TF221Order(MOQ) :
1 SetWarranty :
One-Year Warranty and Lifetime MaintenancePayment :
T/TLead Time :
7-35 DaysProduct Origin :
ChinaHigh Precision Leadframe Trim and Form Machine for TO 220
Product Introduction
HY-TF221 TO Package Trim & Form Machine adopts a single-mold design to perform degate, trim, and separation in one process, handling 5 positions per stroke (20 units per leadframe).It designed for high-precision processing of TO package leadframes, integrating degating, trimming, and separation into a single automated operation. Ideal for TO-220, TO-247, TO-252, TO-263, MOSFET, IGBT, and other power semiconductor devices, it delivers high accuracy, stable performance, and excellent product consistency. Equipped with servo-driven motion, durable tungsten steel and ASP23 tooling, dual-magazine continuous loading, and an intelligent PLC control system, the machine ensures reliable operation, reduced downtime, and improved production efficiency, making it an ideal solution for modern semiconductor packaging lines.
Product Specification
| System Performance Indicators | ||
| UPH for TO-220 | ≥ 15.6K / hour | |
| Punching Stroke Rate | 50–70 strokes / minute | Recommended: 65 strokes / minute |
| MTBA (Mean Time Between Assistance) | ≥ 40 minutes | |
| MTBF (Mean Time Between Failures) | ≥ 120 hours | |
| MTTA (Mean Time To Resolve) | ≤ 5 minutes | |
| Downtime Rate | ≤ 3% | |
| Mold Functional Indicators | ||
| Process Step Configuration | Degate + Trim + Separate | |
| Punching Positions (20 pcs/leadframe) | 5 Pcs / Step | |
| Punching Burr | ≤ 0.08 mm | |
| Punching Deviation | Center ≤ 0.03 | Blade position relative to leadframe center |
| Lead Warpage | ≤ ± 0.15 | |
| Lead Crush Damage | Not allowed | |
| Molded Body Crush Damage | Not allowed | |
| Direct Impact Force on Molded Body | Not allowed | |
| Punching Tool Material | Tungsten steel / ASP23 | |
| Tool Life | 2 million strokes | Trimming tool |
| Forming Tool Material | N/A | |
| Punching Yield | ≥ 99.95% | |
| Tool Regrinding Times | 2 times | |
| Installation After Tool Regrinding | Replace shims | |
| Structure | Inner/outer guide post three-plate type | |
| Guide Structure | Ball bearing cage | |
| Mistake-proofing | Yes | |
| Position Detection | Yes | |
| Type Identification | Yes | |
| Mechanical Anti-reverse | Yes | |
| Tool Poka-yoke | Yes | |
| Mold Fixing | Standard guide rail and limit block | |
| Loading Section | ||
| Loading Method | Dual magazine loading, no need to stop for magazine change | |
| Magazine Position Detection | Yes | |
| Magazine Reverse Detection | Yes | |
| Magazine Over-travel Protection | Yes | |
| Magazine Home & Limit Detection | Yes | |
| Infeed Section | ||
| Feeding Power | Servo motor | |
| Anti-jamming Function | Torque control | |
| Home & Over-travel Protection | Home + torque protection | |
| Parameterized Position Setting Function | Yes | |
| Product Presence Confirmation Function | Yes | |
| Pick-up Section | ||
| Pick-up Power | Servo motor | |
| Leadframe Presence Detection | Yes | |
| Leadframe Orientation Detection | Yes | |
| Drop Detection During Pick-up | Yes | |
| Home & Over-travel Protection | Limit switch | |
| Parameterized Position Setting Function | Yes | |
| In-Mold Transfer Section | ||
| Anti-jamming Function | Yes | |
| Pawl Lower Position Detection | Yes | |
| Pawl Lifting Movement | Cam | |
| Pawl Lateral Movement | Cam | |
| Power Section | ||
| Punching Power | Servo motor | |
| Power Mechanism | Crankshaft connecting rod mechanism | |
| Speed Adjustment | Stepless, digital adjustment | |
| Working Position / Setup Position Conversion Function | Yes | |
| Overload Protection Function | Yes | |
| Scrap Auxiliary Discharge | Negative pressure fan | |
| Tube Loading Section | ||
| PVC Tube Loading Method | Manual, loaded into stack | |
| Product Collection Method | Stacking | |
| Counting Function | Yes | |
| Control Section | ||
| Control Component | PLC | |
| HMI | 10.4" touch screen | |
| Interface Language | Simplified Chinese | |
| Control Mode | Automatic / Manual | |
| Control Program | Not provided | |
| Operation Interface | ||
| User Permissions | Operator / Technician / Administrator | |
| Parameter Initialization Function | Provided | |
| Tool Life Reminder Function | Yes | |
| Scrap Bin Capacity Reminder Function | Yes | |
| Parameterized Setting Function | Yes | |
| Maintenance Reminder Function | Yes | |
| Product & Production Counting Function | Yes | |
| Documentation | ||
| User Manual (including circuit diagram and maintenance instructions) | 1 copy | |
| Spare/Wear Parts Drawings | 1 copy | |
| Mold Exploded View (including part numbers) | 1 copy | |
| Moving Parts Models and Brands | 1 copy | |
| External Component Quality Assurance | External Component Quality Assurance | |
| Pneumatic Components | SMC, AIRTAC, CKD | |
| FA Parts | MISUMI, HIWIN | |
| Servo Motor | Inovance, DELTA | |
| Touch Screen | Weinview, PROFACE | |
| PLC | KEYENCE, Inovance, FATEK | |
| Maintenance Schedule | ||
| Cleaning and lubrication of moving parts | Once per month | Customer |
| Sensor surface cleaning | Once per month | Customer |
| Crankshaft lubrication | Once every two months | Customer |
| Mold cutting edge inspection | Once per day | Customer |
| Crankshaft clearance inspection | Once every six months | Customer |
| Crankshaft timing belt replacement | Once per year | Customer |
Terms of use
| Equipment Outer Dimensions (LWH mm) | 1050x1000x1750 (reference dimension, subject to actual product) |
| Equipment Weight (kg) | 980 |
| Equipment Power Supply (V) | 3-phase 5-wire 380V |
| Equipment Compressed Air Supply (Mpa) | 0.4-0.7 |
| Equipment Compressed Air Consumption (lpm) | 12 |
| Equipment Operating Temperature (°C) | 5-35 |
| Equipment Operating Humidity (%) | 75 |
| Equipment Rated Power (kW) | 3.5 |
| Equipment Water Supply Pressure | None |
| Equipment Water Consumption | None |
| Equipment Vacuum Requirement (Mpa) | None |
Product Details
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