Custom Trim and Form Machine Manufacturer for SMA/SMB/SMC

HY-TFS210 Automatic Trim and Form Machine delivers adaptive, multi‑package trim and form capability for SMA, SMB, and SMC device families, offering a single platform that eliminates the need for separate dedicated lines. The system orchestrates a four‑mold sequence—deflashing, pre‑forming, final forming, and sizing—within a continuous workflow, reducing inter‑step handling and contamination risks. Throughput scales to package type: 90,000 units per hour for SMA and 45,000 for SMB, with servo‑driven pick‑up, transfer, and punching modules synchronizing motion with micron‑level fidelity. Burr is limited to 0.05 mm and lead warpage to ±0.15 mm, ensuring coplanarity and solderability for downstream surface‑mount processes. Torque‑controlled anti‑jamming and overload protection safeguard both tooling and product, while the ball‑bearing guide structure and ASP23 forming tools deliver extended service life with two regrind cycles. The 10.4‑inch touchscreen centralizes control with tiered user permissions, parametric position setting, and predictive reminders for maintenance and scrap disposal. Backed by SMC pneumatics, HIWIN guides, and DELTA servos, the HY‑TFS210 achieves 99.95% yield with less than three percent downtime—a future‑proof investment for foundries and OSATs requiring rapid changeover and uncompromising quality across multiple package formats.

Feature

Simple structure, stable and reliable performance

Various combinations of loading and unloading modules available for customer selection

Worktable allows fast changeover and adjustment for different product mold replacements

Large-size touch screen operation and display, convenient and flexible

High-performance programmable controller for fast and accurate control

Compact and lightweight mold with reasonable mounting structure, easy to disassemble and assemble

Product Specification

System Performance Indicators
UPH for SMA (800 pcs/leadframe)	≥ 90K / hour	Under normal use, excluding material issues
UPH for SMB (600 pcs/leadframe)	≥ 45K / hour	Recommended: 130 strokes / minute
UPH for SMC (320 pcs/leadframe)	≥ 75 / hour
Punching Stroke Rate	45-55 strokes / minute
MTBA (Mean Time Between Assistance)	≥ 40 minutes
MTBF (Mean Time Between Failures)	≥ 120 hours
MTTA (Mean Time To Resolve)	≤ 5 minutes
Downtime Rate	≤ 3%	Mold
Mold Functional Indicators
Process Step Configuration	Mold 1 & 3: Deflash + Separate + Pre-form 1 + Pre-form 2
	Mold 2 & 4: Form 1 + Form 2 + Sizing	Blade position relative to leadframe center
Punching Positions - SMA (800 pcs/leadframe)	80 Pcs / Step
Punching Positions - SMB (600 pcs/leadframe)	60 Pcs / Step
Punching Positions - SMC (320 pcs/leadframe)	32 Pcs / Step
Punching Burr	≤ 0.05 mm
Punching Deviation	Center ≤ 0.03
Lead Warpage	≤ ± 0.15
"S" Shaped Lead	≤ ± 0.15
Lead Crush Damage	Not allowed
Molded Body Crush Damage	Not allowed
Direct Impact Force on Molded Body	Not allowed
Punching Tool Material	Tungsten steel / High-speed steel
Forming Tool Material	ASP23
Punching Yield	≥ 99.95%
Tool Regrinding Times	2 times
Installation After Tool Regrinding	Replace shims
Structure	Three-plate type
Guide Structure	Ball bearing cage
Mistake-proofing	Yes
Position Detection	Yes
Type Identification	Yes
Mechanical Anti-reverse	Yes
Tool Poka-yoke	Yes
Mold Fixing	Block
Loading Section
Loading Method	No need to stop for magazine change
Magazine Position Detection	Yes
Magazine Reverse Detection	Yes
Magazine Over-travel Protection	Yes
Magazine Home & Limit Detection	Yes
Infeed Section
Feeding Power	(Not specified)
Anti-jamming Function	Torque control
Parameterized Position Setting Function	Yes
Product Presence Confirmation Function	Yes
Pick-up Section
Pick-up Power	Servo motor
Leadframe Presence Detection	Yes
Drop Detection During Pick-up	Yes
Parameterized Position Setting Function	Yes
In-Mold Transfer Section
Anti-jamming Function	Yes
Pawl Lower Position Detection	Yes
Pawl Lifting Movement	Cylinder driven
Pawl Lateral Movement	Servo driven
Power Section
Punching Power	Servo motor
Power Mechanism	Crankshaft connecting rod mechanism
Working Position / Setup Position Conversion Function	Yes
Overload Protection Function	Yes
Scrap Auxiliary Discharge	Negative pressure fan
Unloading Section
Unloading Method	Bulk magazine collection
Control Section
Control Component	PLC
HMI	10.4" touch screen
Interface Language	Simplified Chinese
Control Mode	Automatic / Manual
Control Program	Not provided
Operation Interface
User Permissions	Operator / Technician / Administrator
Parameter Initialization Function	Provided
Tool Life Reminder Function	Yes
Scrap Bin Capacity Reminder Function	Yes
Parameterized Setting Function	Yes
Maintenance Reminder Function	Yes
Product & Production Counting Function	Yes
Documentation
Electrical Schematic Diagram
User Manual, Maintenance & Service Manual
Spare/Wear Parts Drawings
Maintenance Item	Maintenance Cycle
Cleaning and lubrication of moving parts	Once per month
Sensor surface cleaning	Once per month
Crankshaft lubrication	Once every two months
Mold cutting edge inspection	Once per day
Crankshaft clearance inspection	Once every six months
Mold cleaning and maintenance	Once every three days
Pneumatic Components	SMC, AIRTAC, CKD
FA Parts	MISUMI, HIWIN
Servo Motor	Inovance, DELTA, Invt	Customer
Touch Screen	Weinview, PROFACE	Customer
PLC	KEYENCE, Inovance, FATEK	Customer
Mold cutting edge inspection	Once per day	Customer
Crankshaft clearance inspection	Once every six months	Customer
Crankshaft timing belt replacement	Once per year	Customer

 

Product Requirements Before Trim/Form

Center deviation between molded product and leadframe	≤ 0.05 mm
Molded body size consistency deviation	≤ 0.02 mm
Center deviation between upper and lower mold compound	≤ 0.03 mm
Rejection criteria before trim/form	Products with incomplete molding or missing molding must be rejected

Schematic Diagram of Product Trim/Form Stations

Terms of use

Equipment Outer Dimensions (LWH mm)	2280x1250x1800 (reference dimension, subject to actual product)
Equipment Weight (kg)	2400
Equipment Power Supply (V)	3-phase 5-wire 380V
Equipment Compressed Air Supply (Mpa)	0.4-0.7
Equipment Compressed Air Consumption (lpm)	12
Equipment Operating Temperature (°C)	5-35
Equipment Operating Humidity (%)	75
Equipment Rated Power (kW)	9.5
Equipment Water Supply Pressure	None
Equipment Water Consumption	None
Equipment Vacuum Requirement (Mpa)	None

Product Details