| Item |
Specification |
Remarks |
|
| (I) Main Equipment Parameters |
| 1 |
Test Method |
Destructive / Non-destructive testing |
|
| 2 |
Equipment Type |
Desktop type (for use on workbench) |
|
| 3 |
Loading Method |
Manual loading |
|
| 4 |
Alignment Method |
Manual alignment |
|
| 5 |
Test Module Switching Method |
Manual switching |
|
| 6 |
Test Module Plugging Method |
Hot-swappable (plug/unplug while powered on) |
|
| 7 |
Microscope |
Standard binocular continuously variable magnification microscope (6.7–45×) |
Optional trinocular imaging microscope with observation CCD |
| 8 |
Air Supply Requirement |
0.4–0.6 MPa (4.0–6.0 Bar) dry air |
|
| 9 |
Gas Supply Connection |
φ6 air tube with quick-connect fitting |
|
| 10 |
Power Rating |
AC 220V, 50Hz, 1.2kW (max) |
|
| 11 |
Equipment Dimensions |
750(W) × 680(D) × 700(H) mm (including left/right control boxes and monitor) |
|
| 12 |
Equipment Weight |
90 kg |
|
| (II) Test Module Range & Accuracy |
| 1 |
Thrust Test Head(for gold/copper/tin ball, aluminum wire pad, wafer testing) |
BS250G, BS1KG, DS5KG, DS10KG, DS50KG, DS100KG, DS200KG |
Select as needed and fill in Equipment Factory Main Parts List |
| 2 |
Hook Pull Test Head(for gold/copper/alloy/aluminum wire testing) |
WP100G, WP200G, WP1KG, WP5KG, WP10KG, WP20KG |
Select as needed and fill in Equipment Factory Main Parts List |
| 3 |
Pressure Test Head(for material pressure resistance, press-fit process testing) |
PP100G, PP5KG, PP50KG |
Select as needed and fill in Equipment Factory Main Parts List |
| 4 |
Clamp Pull Test Head(for BGA solder ball, pin pull testing) |
TP100G, TP1KG, TP5KG, TP20KG, TP50KG (manual clamping) |
Select as needed and fill in Equipment Factory Main Parts List |
| 5 |
Comprehensive Test Accuracy |
±0.25% FS |
|
| 6 |
Force Unit Selection |
Kg, g, N (selectable as needed) |
|
| (III) Axis (XYZ Axes) |
| 1 |
XY Axis Travel |
100 mm × 100 mm |
|
| 2 |
XY Axis Full-Stroke Positioning Accuracy |
±10 μm |
|
| 3 |
XY Axis Resolution |
0.3 μm |
|
| 4 |
XY Axis Maximum Speed |
5 mm/s |
|
| 5 |
Y Axis Maximum Thrust Force |
200 kg |
|
| 6 |
Z Axis Travel |
80 mm |
|
| 7 |
Z Axis Full-Stroke Positioning Accuracy |
±10 μm |
|
| 8 |
Z Axis Positioning Accuracy (within 2 mm travel) |
±1 μm |
|
| 9 |
Z Axis Resolution |
0.2 μm |
|
| 10 |
Z Axis Maximum Speed |
5 mm/s |
|
| 11 |
Z Axis Maximum Pull Force |
50 kg |
|
| 12 |
Z Axis Shear Height Setting Unit |
1 μm |
|
| (IV) Fixture Section |
| 1 |
Fixture Type |
Manual (customized for product) |
One set of fixtures as standard |
| 2 |
Fixture Fixing Method |
Screw fixing (compatible with vacuum adsorption fixing) |
|
| 3 |
Fixture Angle Adjustment Range |
360° rotation |
|
| 4 |
Fixture Quick-Change Function |
Yes |
|
| 5 |
Maximum Fixture Base Load Capacity |
300 kg |
|
| (V) Computer & Control System |
| 1 |
Computer Configuration |
Dedicated all-in-one industrial PC: 5th Gen i5 CPU / 8G RAM / 128G SSD / Win10 OS / 17-inch screen |
|
| 2 |
Interface & Language |
17-inch LCD screen, Simplified Chinese |
|
| 3 |
Control Hardware |
Self-developed main control board |
|
| 4 |
Control Software |
Self-developed |
|
| 5 |
User Authority (3 levels) |
Operator / Technician / Administrator |
|
| 6 |
Parameter Initialization Function |
Yes |
|
| 7 |
Parameter Input Method |
Input via computer interface |
|
| 8 |
Data Statistics Function |
Yes (extremum, average, CPK value, etc.) |
|
| 9 |
Test Result Judgment |
Automatic judgment of test results |
|
| 10 |
External Connection |
Connectable to factory MES system |
Optional function |
| 11 |
Data Export |
Fixed format export (Excel, etc.) |
|
| 12 |
Emergency Stop Function |
Yes |
|
| (VI) Purchased Parts Quality Assurance |
| 1 |
Pneumatic Components |
SMC / Airtac |
|
| 2 |
FA Parts |
MISUMI, Yiheda |
|
| 3 |
Motors |
Meiji, Leadshine |
|
| 4 |
Transmission Parts |
THK, GMT |
|
| 5 |
Microcontroller |
Foreign brand MCU |
|
| (VII) Installation Environment Requirements |
| 1 |
Power Supply Requirement |
Voltage: AC220V±5%; 50Hz |
|
| 2 |
Air Supply Requirement |
0.4–0.6 MPa (4.0–6.0 Bar) dry air |
Not mandatory; connect only when required for certain tests |
| 3 |
Workshop Requirements |
(1) Clean or dust-free workshop;(2) Temperature: 18°C–32°C;(3) Humidity: ≤70% |
|
| 4 |
Workbench Requirement |
Horizontal, stable, sturdy and anti-vibration work surface |
|
| 5 |
Other External Requirements |
(1) Grounding wire;(2) Lightning protection equipment installed;(3) No strong wind, avoid direct fan blowing on test head |
|
| (VIII) Maintenance & Care |
| 1 |
Test Head Factory Calibration Service Times |
Once (round-trip freight borne by customer) |
|
| 2 |
Hook Replacement Interval |
Recommended after 500 tests |
Customer operator |
| 3 |
Push Blade Replacement Interval |
Recommended after 500 tests |
Customer operator |
| 4 |
Calibration Interval |
At least once per year |
Customer operator |
| 5 |
Microscope Lens Cleaning |
Once per month |
Customer operator |
| 6 |
Air Supply Filter Drainage |
Once every six months |
Customer operator |