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8-inch Dual Spindle Full-automatic Wafer Dicing Saw for Compound Semiconductor Die Separation

HY-WD802 comes with dual imported high-speed spindles, coaxial & ring dual vision, built-in NCS height measurement, BBD detection and on-wheel dressing. Equipped with NSK transmission and Renishaw closed-loop linear scale for excellent positioning precision, it performs precision cutting on silicon, SiC, GaN and compound wafers for power device, IC and optoelectronic ceramic mass production.

  • Brand :

    HYRNUS
  • Item No. :

    HY-WD802
  • Order(MOQ) :

    1 Set
  • Warranty :

    One-Year Warranty and Lifetime Maintenance
  • Payment :

    T/T
  • Lead Time :

    7-35 Days
  • Product Origin :

    China
  • 8-inch Dual Spindle Full-automatic Wafer Dicing Saw for Compound Semiconductor Die Separation

     

    Product Introduction

    HY-WD802 8-inch Dual Spindle Full-automatic Wafer Dicing Saw is equipped with dual imported high-speed spindles and a dual vision system with coaxial & ring illumination. It integrates a full range of automatic functions including NCS non-contact height measurement, real-time BBD broken blade detection and on-wheel blade dressing.

    All three axes adopt NSK precision transmission parts with Renishaw linear scale closed-loop control for outstanding positioning accuracy.

    Compatible with silicon, SiC, GaN and various special compound wafers, this machine delivers high-precision dicing for power devices, ICs and optoelectronic ceramics, supporting stable continuous automatic mass production.

    Product Features

    1. Body Structure & Operation

    • Compact structure, small floor space and low operating noise
    • Integrated industrial all-in-one machine with touch screen for simple operation
    • Y-axis linear scale closed-loop control delivers high positioning accuracy
    • Equipped with coaxial & ring dual illumination for multi-material workpiece observation
    • Full complete safety protection functions

    2. Intelligent Cutting Functions

    • Built-in NCS non-contact height measurement to upgrade automation level
    • On-wheel automatic blade dressing ensures consistent cutting quality
    • Real-time BBD broken blade detection stabilizes cutting yield
    • High-precision positioning supports Step cutting mode

    3. High Efficiency Processing Performance

    • New-generation dedicated wafer cutting spindle
    • Max cutting speed up to 1000 mm/s for higher throughput
    • Fast alignment & straightening function greatly improves production efficiency
    • Imported high-performance spindles for superior processing finish

    Product Application

    This machine is suitable for processing silicon wafers, silicon carbide wafers, gallium nitride wafers, aluminum titanium carbide and other special compound wafers, and delivers precision dicing for power devices, integrated circuits (IC), memory chips, optical components, fiber-optic devices and electronic ceramics industries.

    Technical Specifications

    No. Item Specifications Remarks
    1 Machining Size Φ210 / Φ150mm 8-inch / 6-inch wafer
    2 Imported Spindle Rotating Speed: 10000–60000 rpm Dual spindles
    Power: 1.8 KW
    3 X-axis Dicing Travel: Max 220mm
    Driving Mode: Servo Motor
    Resolution: 0.001mm
    Dicing Speed: 0.1–1000mm/s
    4 Y-axis Dicing Travel: Max 220mm
    Driving Mode: Servo Motor + Linear Scale Full Closed-loop
    Repeat Positioning Accuracy: 0.002/5mm
    Resolution: 0.0001mm
    Cumulative Error: 0.003/220mm
    Dicing Speed: 0.1–300mm/s
    5 Z-axis Effective Travel / Blade Hub Size: Max14.7mm / Φ58mm Max cutting depth ≤4mm
    Driving Mode: Servo Motor
    Resolution: 0.0001mm
    Repeat Positioning Accuracy: 0.001mm
    Blade Hub Size: Φ47.4mm ~ Φ54mm
    Max Blade Diameter: Φ58mm
    Max Speed: 100mm/s
    6 θ-axis Rotation Range: Max 380°
    Driving Mode: DD Direct Drive Motor
    Repeat Positioning Accuracy: 3 arcsec
    Resolution: 0.0002°
    7 Alignment System Illumination: Coaxial + Ring Light
    Magnification: Low mag 0.75X, High mag 7.5X
    Minimum Visible Feature: 0.0005mm
    8 Machine Weight 1200 kg ±5%
    9 Machine Dimension 1485mm × 1165mm × 1750mm (LWH)
    10 Total Power Consumption 8KW

     

    Functional Configuration

    1. Height measuring loop detection and alarm function

    2. Resume dicing from break point function

    3. Blade hub dressing function

    4. Pre-dicing planning function

    5. Auto-focus function

    6. Non-contact height sensing function (NCS)

    7. On-wheel automatic blade dressing function

    8. Blade wear detection function

    9. Supports cutting of rectangular and circular workpieces

    10. Auto dicing mode & semi-auto dicing mode

    11. Unidirectional dicing mode & bidirectional dicing mode

    12. Pause inspection available at any time during operation

    13. Chinese operation interface, supports storage of multiple processing files

    14. Full-process real-time micro error compensation

    15. Low air pressure & low water pressure alarm protection

    16. Process programming for complex workpiece cutting

    17. Automatic image recognition function

     

    Operating Environment

    Item Specification
    Ambient Temperature The machine shall be installed in an environment around 23°C, preferably a constant-temperature clean room.
    Power Supply Single-phase 380V, 8KW
    Compressed Air Adopt compressed air with filtration efficiency ≥99.5% at 0.01μm. Equipped with refrigerated dryer for dehumidification. Air pressure: 0.6MPa–0.8MPa. Air consumption of spindle: 200L/min; Total machine air consumption: 400L/min.
    Dicing Water Water temperature controlled at room temperature ±2°C, pressure 0.2–0.4MPa. Tap water is acceptable. Waste water can be discharged directly after treatment. Water consumption: 5L/min.
    Cooling Water (Spindle Cooling) Circulating pure water supply via water chiller; water temperature controlled at room temperature ±2°C, pressure 0.2–0.4MPa.
    Surroundings Do not install the machine beside blowers, air vents, or equipment generating high temperature and oil mist.
     

    Product Details

      •  


    Cutting silicon wafers machine
    FAQs
      What wafers can the HY-WD802 dicing saw cut? What precision advantages does the machine have?

      HY-WD802 dicing saw is compatible with 6-inch/8-inch silicon, silicon carbide, gallium nitride and aluminum-titanium-carbon composite wafers for precision cutting of integrated circuits and power devices. Equipped with Renishaw Y-axis closed-loop grating scale and dual imported spindles running at 10,000–60,000 rpm, it reaches a maximum cutting speed of 100 mm/s. Supported by real-time micro error compensation, it enables high-precision Step cutting.

      What automatic functions does the HY-WD802 dicing saw adopt to guarantee cutting yield?

      HY-WD802 wafer dicing saw integrates three core functions: NCS online height measurement, in-line blade dressing and BBD blade breakage detection. It also features automatic alignment, cut resumption after interruption and water/air pressure abnormality alarms to reduce blade chipping and wafer damage, ensuring stable yield for mass production.

      What environmental and utility requirements are needed to operate the HY-WD802 dicing saw?

      HY-WD802 dicing saw must be installed in a 23°C temperature-controlled clean room with a 380V/8KW power supply and compressed air pressure of 0.6–0.8 MPa. The cutting water and spindle cooling water need constant temperature control.

       

       

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    leave a message

    leave a message
    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
    Contact us:allen@hyrnus.com